Steam Generation & Steam Distribution since 1976.
Coal Fired Boilers:
New Boiler Installations: Including construction of Boiler house, Boiler installation, Grit Arrestors, Chimneys, Condensate Water tanks, Water purification plants, Coal bunkers, Coal Conveyer equipment, Ash Removal & Hoists, Blow down channeling & Piping and Steam distribution & condensate return piping. (Over 135 New Boiler installations completed).
Repair of Boilers: Including stripping and cleaning of Boiler Shell, Tubes, Fire Side & Water Side in the Boiler, Re-casting of Arches & Ash walls, Replacing of Lagging & Cladding, Repairing of Stokers, Hoppers, Coal Conveyer equipment, Coal bunkers, Ash Removal & Hoists, Grit Arrestors, Chimneys, all the Valves, Soot blowers, Mobrey controls, ID & FD fans, Feed Pumps, Control Panels, Condensate Water tanks, Water purification plants, Blow down channeling & Piping and Steam Distribution & Condensate return piping.
•• Certified Coded Welding: We are fully certified and compliant to weld on Pressure Vessels and Piping according to both the British Standard and the American Standard as required by the Health & Safety Act of 2010. We can therefore re-weld or replace tubes to the plates, replace the plates, re-move and replace front and rear smoke boxes, recast steel arches & stoker chassis, weld on pipe connections for valves.
Statutory Inspections: Full preparation of Boiler for both the 36 month Statutory inspection and the 12 month statutory inspection, as required by the Health & Safety Act of 2010.
Preparation for the 36 month Statutory inspection includes stripping and cleaning of Boiler Shell, Boiler Tubes, Acid wash, removing valves, stoker, mud holes, repainting of Boiler Shell. The first Inspection done by an AlA includes a Boiler Thickness Tests and NDT & UT Testing on all critical welds. The Valves, Soot blowers, Mobrey controls & feed pumps are sent for recondition and certification. Re-casting of Arches & Ash walls, Replacing of Lagging & Cladding, Repairing of Stoker, Hopper, Coal Conveyer equipment, ID & FD fans, Control Panel, Replacing valves, stoker, new rope seals, mud holes.
The final Inspection done by an AlA includes a pressure test, setting of the safety valves and level controls and commissioning of the boiler by the manufacturer.
Completion of project - Repair & Certify 3 Boilers, Boiler house, Steam lines & Calorifiers.
Steam Distribution & Reticulation Lines:
New Steam Lines: Complete design and installation of Steam & Heat Reticulation systems, optimizing energy transfer effectively and efficiently. This includes installation of steam, condensate & hot water piping.
Repair of Steam Lines: Complete Repair of steam, condensate & hot water piping, including re-piping, welding, re-lagging & cladding, replacing expansion joints, brackets, gaskets & steam traps.
Installation & Repair of Heat & Energy Transfer Systems: Complete Installation & Repair of Pressure Reducing Stations, Heat Pumps, Calorifiers, Condensate Tanks & Pumps. This includes all auxiliary fittings and material such as steam traps, Horne Thermostatic valves, gaskets, Steam Chests, Circulation Pumps, Valves & gauges
Call Us Now: +27(0)11 792 7732
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